Unified Data Platform That Improved Product Quality and Supply Chain Performance in Manufacturing Industry

Berrak Manufacturing Company Ltd is a leading producer of consumer goods and industrial materials with multiple factories across West Africa

Challenge:Company data existed in separate data sources, slowing down reporting and creating frequent ETL breakdowns. Quality issues were often detected too late.

Highlight:

Client: Berrak Manufacturing Company Ltd is a leading producer of consumer goods and industrial materials with multiple factories across West Africa.

Challenge: Company data existed in separate data sources, slowing down reporting and creating frequent ETL breakdowns. Quality issues were often detected too late.

Goal: The goal is to build a unified and scalable data foundation that could deliver real-time insight across production, quality assurance, and supply chain operations.

Solution: We designed a centralized manufacturing data warehouse that integrate with all data source.  Modern automated ETL pipelines was structured enabling near real-time data refresh and drastically improving reliability.

Result: ETL speed improved by over 90%, ensuring timely updates across production and quality data. Defect rates dropped as issue were detected earlier, downtime decreased due to clearer process insights, and inventory accuracy rose significantly.

More Details:

Client:

Berrak Manufacturing Company Ltd is a leading producer of consumer goods and industrial materials with multiple factories across West Africa.

The company manages thousands of SKUs, complex production lines, and fast-moving supply chain operations. As competition intensified and production volumes grew, Berrak Manufacturing Company Ltd needed deeper, faster insights to strengthen product quality, optimize production efficiency, and improve inventory accuracy.

Challenge:

Company data existed in separate data sources, slowing down reporting and creating frequent ETL breakdowns. Quality issues were often detected too late, stock levels were unreliable, and supply chain decision were based on incomplete information. Without real-time visibility, Berrak Manufacturing Company Ltd struggled to reduce defects, manage raw materials efficiently, and identify were performance depreciates across its factories.

Goal:

The goal is to build a unified and scalable data foundation that could deliver real-time insight across production, quality assurance, and supply chain operations. The objective was to modernize ETL pipelines, centralize all operational data, and enable predictive analytics that would drive product optimization and operational excellence.

Solution:

We designed a centralized manufacturing data warehouse that integrate with all data source.  Modern automated ETL pipelines was structured enabling near real-time data refresh and drastically improving reliability. Predictive quality analytics highlighted defect trends early, while unified inventory and supply chain models improved stock accuracy, material planning, and production scheduling.

Result:

ETL speed improved by over 90%, ensuring timely updates across production and quality data. Defect rates dropped as issue were detected earlier, downtime decreased due to clearer process insights, and inventory accuracy rose significantly, reducing both stockouts and excess material. With real-time intelligence and unified decision-making tools, Berrak Manufacturing Company Ltd strengthened production efficiency, improved quality control, and enhanced supply chain performance.

Testimonials

Delovox transformed our operations. We now have real-time visibility into production, quality, and inventory. Our decisions are faster, clearer, and backed by accurate data. The improvements in ETL performance and quality insights have delivered tremendous value across our factories.

Berrak Manufacturing Company Ltd Manufacturing Group
Chief Operations Officer

Berrak Manufacturing Company Ltd Manufacturing Group